R6 Impact Crusher

Ultra-high capacity impact crusher for maximum throughput and mobility

Overview

Recycling

Aggregates

Sand & Gravel

Quarrying

Heavy duty

Proven heavy duty impactor, with after screen transportable in one piece, easy to set-up without any support legs and highly productive in recycling, aggregates production & quarrying.

Capacity up to 500 t/h

Weight 51 t / 56 sT

Inlet 970x 1300 mm 38" x 51"

Also available in e-drive: full hybrid diesel-electric and plug in version or ZERO-drive: full electric drive without combustion engine onboard

Tilting chassis

Due to long independent 2-deck pre-screen, higher crushing capacities and less wear

Dolly transport system

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General

Capacity up to	520 t
Weight	51 t / 56 sT
Weight incl. double deck after screen	63 t / 69 sT
Inlet opening	970 x 1300 mm / 38" x 51"

Hopper

Feed hopper in HB450 and wear lining in HB 450 & 500	7 m³ / 9 yards³
Hydraulic foldable hopper walls	• (left & right)
Loading height	3670 right, 3870 left
Loading width (back)	2800 mm
Side loading length	4950 mm
Wear lining	HB 450 welded / HB 500 return conveyor discharge & bottom

Vibrating Feeder & Pre-screen

Vibrating feeder (L x W)	2400 x 1250 mm
Independent vibrating double deck pre-screen	•
Double deck pre-screen, top deck (L x W)	3100 x 1250 mm
Double deck pre-screen, bottom deck (L x W)	2710 x 1250 mm
Under screen conveyor: reversible, to crusher bypass or to side conveyor	2850 x 1000 mm
Fine fraction either in crusher bypass or separately stockpiled (option)	•
Intermediate fraction in crusher bypass	•
Intermediate fraction either in crusher bypass or separately stockpiled (option)	•
Turnable heavy duty bar for edge protection in inlet	•

Impact Crusher

Weight of impact crusher	17,2 t / 19 sT
Inlet opening	970 x 1300 mm
Rotor width	1250 mm
Rotor diameter	1267 mm
Rotor weight (excl. bearings)	6,1 t / 6,7 sT
Impact aprons	2 pcs
Hydraulic release system inlet area via remote control	•
Hydraulic setting of aprons, turning spindle for fixation of the back stop, spring force adjustments and shimming plates fixation	•
Standard access to crusher house	left side

Conveyors & Tracks

Vibrating discharge feeder (L x W)	3180 mm x 1300 mm
Main conveyor belt (L x W) & discharge height	8500 x 1400 mm (4100 mm)
Track unit: length, total width, track shoe width	4300, 2850, 500 mm
2-speed track drive	0.72 km/h and 1.27 km/h

Engine & Control

Engine unit(s)	423 kW @ 1500 RPM, 447 kW @ 1800 RPM
Control	PLC – IP 67 LCD screen 7" & remote control
Smart sequential auto start/stop from remote control	•
Safety protection, emergency stops, machine stop at remote, protected doors during operation	•
All drive drums and return drums of belt conveyors are greased for life	•
Patented tilting chassis for increased maintenance access and feed capacity	•

Feeding, Pre-screen & Crushing

Hopper extensions	9 m³ / 12 yard³
Screen media pre-screen	Range of punched plates, screen plates and zig-zag or blind plate, wire mesh bottom deck
Stockpiling side belt conveyor from pre-screen (L x W, discharge height)	5000 x 800 mm (3150 mm)

After Screen

2-deck after screen incl. oversize, recycling and fines conveyor for closed circuit processing; easily removable with fast connectors and support legs	•
Top deck (L x W)	4500 x 1500 mm
Bottom deck (L x W)	4500 x 1500 mm
Screen media after screen	Wire mesh / square mesh / harp screen
Middle fraction stockpile conveyor (L x W, discharge height)	6400 x 650 mm (3200 mm)
Fines conveyor (L x W, discharge height)	6800 x 1200 mm (4100 mm)
Swiveling recycling conveyor usable as recycling or stockpile conveyor for oversize (hydraulic foldable)	•
Walkways beside the screen box	left & right

Other Options

Wheeled dolly	•
Dust suppression system at crusher inlet/outlet or at end of main and fines conveyor	•
Height adjustable magnet separator on main conveyor	•
Wind sifter (air knife) for oversize fraction	•
Dust cover for main/fines conveyor	•
Volumetric belt scale	•
Radio remote, several options	•
Fuel filling pump	•
Central greasing system	•
Working lights	•
Telematics system UMTS/GPS	•
Heating system for engine	•
Lifting eyes	•

Transport (L x W x H)	16700 x 3000 x 3670 mm
	54'9" x 9'10" x 12'
Transport (L x W x H) 2-deck	18000 x 3200 x 3670 mm
	59'1" x 9'10" x 12'

Performance highlights

Unrivaled Performance

Hopper 7 m³ (9 yard³)

Independent 2-deck pre-screen 3.100 x 1.250 mm (10’ x 4’)

Due to long pre screen, higher crushing capacities and less wear

Inlet opening (H x W) 970 x 1.300 mm (38” x 51”)

Very robust HB 450 rotor; diameter 1.276 mm (50”), rotor width 1.250 mm (49”)

Optional 2 deck after screen 4.500 x 1.500 mm (15’ x 5’), removable with standing legs

Swiveling oversize return conveyor / stockpile conveyor

Also available in Electric version with electric or direct driven Rotor by Diesel engine

Tilting chassis

Capacity up to 500 tonnes / hour

Load sensing hydraulic system reduces fuel usage by 25%

2 speed track drive

Dolly transport system available

Highest reduction ratio

Superior product shape

Extensive option list to configure to your application

Optional windsifter

Applications

Limestone and many other natural rock

Concrete and landfill recycling

Primary and secondary crushing

Yard clean up

Construction waste

Demolition waste

Quarrying and mining

Gravel

Asphalt

Coal and others

Fuel Efficiency

Disel/hydraulic*

*load sensing hydraulic system

58 l/h

Diesel/electric

45 l/h

Electric plug-in mains

250 kWh

Available drive systems

Diesel / Hydraulic

Plug-in Electric Drive

ZERO-Drive

Benefits of using Keestrack machines

Mobiele technologie

Bij Keestrack begrijpen we hoe belangrijk mobiliteit is voor eigenaren en operators, en dat komt tot uiting in het ontwerp en de constructie van onze machines. Ons doel is om de set-uptijden te minimaliseren, het totale gewicht en de afmetingen te verminderen en u zo snel mogelijk aan de slag te laten gaan.

Controle op afstand

Met grote machineparken op meerdere locaties is het essentieel dat eigenaren 24 uur per dag in realtime de locatie en status van hun machines kennen.

Aandrijfsystemen

In 1999 introduceerde Keestrack een load sensing diesel/hydraulisch aandrijfsysteem dat een brandstofbesparing van 25% opleverde ten opzichte van de concurrentie.

Brandstofverbruik

We weten dat onze klanten uitzonderlijke kracht en prestaties nodig hebben, maar ze willen ook hun brandstofkosten verlagen en hun ecologische voetafdruk verkleinen.

Kostenbesparing

De aankoopprijs is slechts een deel van de totale eigendomskosten. Gedurende de levensduur van uw investering kunnen de exploitatiekosten oplopen en uiteindelijk uw concurrentievermogen verminderen.