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R5 Impact Crusher

Reliable and compact, transportable with double deck after screen in one piece

Résumé

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Recyclage
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Granulats
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Sable et gravier
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Exploitation de carrières
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Pour usage intensif
Reliable and compact, transportable with double deck after screen in one piece, easy to set-up without any support legs and highly productive in recycling, aggregates production, quarrying and mining.
Capacity up to 350 t/h
Weight 45,5 t / 50,2 sT
Inlet 800 x 1050 mm 31" x 41"
Tilting chassis for easy transport and quick setup
Also available in e-drive: full hybrid diesel-electric and plug in version or ZERO-drive: full electric drive without combustion engine onboard
Optional wind sifter for oversize fraction
Optional double-deck after-screen
General
Capacity up to400 t
Weight45,5 t / 50,1 sT
Weight incl. double deck after screen55,8 t / 61 sT
Inlet opening800 x 1050 mm / 31" x 41"
Hopper
Feed hopper in HB450 and wear lining in HB 450 & 5005 m³ / 6,5 yard³
Hydraulic foldable hopper walls• (left & right)
Loading height3375 mm rear, 3691 mm sides
Loading width (back)2900 mm
Side loading length3800 mm right, 3000 mm left
Wear liningHB 450 welded / HB 500 return conveyor discharge & bottom
Vibrating Feeder & Pre-screen
Vibrating feeder (L x W)2200 mm x 1000 mm
Independent vibrating double deck pre-screen
Double deck pre-screen, top deck (L x W)2200 mm x 1000 mm
Double deck pre-screen, bottom deck (L x W)1800 mm x 1000 mm
Under screen conveyor: reversible, to crusher bypass or to side conveyor1750 x 800 mm
Fine fraction either in crusher bypass or separately stockpiled (option)
Intermediate fraction in crusher bypass
Intermediate fraction either in crusher bypass or separately stockpiled (option)
Turnable heavy duty bar for edge protection in inlet
Impact Crusher
Weight of impact crusher12,5 t / 13,8 sT
Inlet opening800 x 1050 mm / 31" x 41"
Rotor width1000 mm
Rotor diameter1260 mm
Rotor weight (excl. bearings)5,1 t / 5,6 sT
Impact aprons2 pcs
Hydraulic release system inlet area via remote control
Hydraulic setting of aprons, turning spindle for fixation of back stop, spring force adjustments and shimming plates fixation
Standard access to crusher houseleft side
Discharge System
Vibrating discharge feeder (L x W)3180 mm x 1130 mm
Main conveyor belt (L x W) & discharge height9270 mm x 1200 mm (4390 mm)
Main conveyor belt height adjustable at discharge and lowerable mechanism
Tracks
Track unit: length, total width, track shoe width4130, 2700, 450 mm
2-speed track drive1.1 km/h and 2 km/h
Engine
Drop-off engine
Engine unit(s)352 kW @ 1500 RPM, 382 kW @ 1800 RPM
Control & Safety
ControlPLC – IP 67 LCD screen 7" & remote control
Smart sequential auto start/stop from remote control
Safety protection with special key system, emergency stops, machine stop at remote, protected doors during operation
All drive drums and return drums of belt conveyors are greased for life
Patented tilting chassis for increased maintenance access and to increase feed capacity if needed
Feeding, Pre-screen & Crushing
Hopper extensions9 m³ / 11,7 yards³
Screen media pre-screenRange of punched plates, screen plates and zig-zag or blind plate, wire mesh bottom deck
Stockpiling side belt conveyor from pre-screen (L x W, discharge height)4340 x 650 mm (2900 mm)
Deviation plates
Several quality blow bars
Swiveling arm and hoist to change blow bars
Frequency inverter for crusher drive on e-version
After Screen
2-deck after screen incl. oversize, recycling and fines conveyor for closed circuit processing; easily disassembled with fast connectors and support legs
Top deck (L x W)4760 x 1500 mm
Bottom deck (L x W)4600 x 1500 mm
Screen media after screenWire mesh / square mesh / harp screen
Middle fraction stockpile conveyor (L x W, discharge height)6400 x 650 mm (3268 mm)
Fines conveyor (L x W, discharge height)6800 x 1200 mm (4100 mm)
Swiveling recycling conveyor usable as recycling conveyor (closed circuit) or as stockpile conveyor for oversize fraction (hydraulic foldable)
Walkways beside the screen boxleft & right
Other Options
Wheeled dolly
Dust suppression system at crusher inlet/outlet or at end of main and fines conveyor
Height adjustable magnet separator on main conveyor
Wind sifter (air knife) for oversize fraction
Dust cover for main/fines conveyor
Volumetric belt scale
Radio remote, several options
Fuel filling pump
Central greasing system
Working lights
Telematics system UMTS/GPS
Heating system for engine
Lifting eyes
Transport Dimensions
Transport (L x W x H)16375 x 3000 x 3600 mm
 53'9" x 9'10" x 11'10"
Transport (L x W x H) 2-deck17200 x 3000 x 3600 mm
 56'5" x 9'10" x 11'10"

Points forts de la performance

Hopper 5 m³ (6,5 yard³)
Independent 2-deck pre-screen 2.200 x 1.000 mm (7’ x 3’)
Due to long pre screen, higher crushing capacities and less wear
Inlet opening (H x W) 800 x 1.050 mm (31” x 41”)
Rotor diameter 1.260 mm (50”), rotor width 1.000 mm (39”)
Swiveling oversize return conveyor / stockpile conveyor
Optional single deck after screen 3.300 x 1.500 mm (10’8" x 5’), 4,95 m²
Optional double deck after screen
Also available in Electric version with electric driven Rotor and plug-in / plug-out functionality
Tilting chassis
Capacity up to 350 tonnes / hour
Load sensing hydraulic system reduces fuel usage by 25%
2 speed track drive
Highest reduction ratio
Superior product shape
Extensive option list to configure to your application
Optional windsifter

Applications

Limestone and many other natural rock
Concrete and landfill recycling
Primary and secondary crushing
Yard clean up
Construction waste
Demolition waste
Quarrying and mining
Gravel
Asphalt
Coal and others

Rendement énergétique

diesel Disel/hydraulic*
*load sensing hydraulic system
40
electric Diesel/electric
35 l/h
plugin_main Electric plug-in mains
180 kWh

Systèmes d'entraînement disponibles

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Diesel/hydraulique
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Fiche électrique pour le raccordement sur réseau
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ZERO-Drive
En savoir plus sur les systèmes d'entraînement

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Une technologie mobile

Chez Keestrack, nous savons à quel point la mobilité est importante pour les propriétaires et les exploitants, et cela se reflète dans la conception et la fabrication de nos machines. Notre objectif est de réduire au minimum les temps de mise en place, d'alléger le poids et d'encombrer le moins possible, afin que vous puissiez être opérationnel le plus rapidement possible.

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Surveillance à distance

Avec des flottes importantes et de nombreux sites en activité, il est essentiel que les propriétaires connaissent la localisation et l'état de leurs machines en temps réel, 24 heures sur 24.

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Systèmes d'entraînement

En 1999, Keestrack a lancé un système d'entraînement diesel-hydraulique à détection de charge qui a permis de réaliser une économie de carburant de 25 % par rapport à la concurrence.

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Rendement de carburant

Nous savons que nos clients ont besoin d'une puissance et de performances exceptionnelles, mais ils souhaitent également réduire leurs dépenses en carburant et leur empreinte écologique.

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Réduction des coûts

Le prix d'achat ne représente qu'une partie du coût total de possession. Sur toute la durée de vie de votre investissement, les coûts d'exploitation peuvent s'accumuler et, à terme, nuire à votre compétitivité.

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