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R3 Impact Crusher

Plug-in electric impact crusher with award-winning design and zero emissions.
High-performance impact crusher with unmatched mobility

Résumé

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Recyclage
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Granulats
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Sable et gravier
Its ground breaking design won the prestigious Red Dot Design Award, the German Design Price and the Big See Award because of innovative technology, like the zero-emission plug-in electric drive system,  high sustainability,  high safety standards and the powerful and functional design which makes this compact impactor a winner in its class.
Capacity up to 250 t/h
Weight 24,6 t / 27 sT
Inlet 770 x 960 mm 30" x 38"
Also available in e-drive: full hybrid diesel-electric and plug in version or ZERO-drive: full electric drive without combustion engine onboard
Compact high performing impactor available in closed circuit
Optional single or double deck after screen
General
Capacity up to250 t
Weight24,6 t / 27,1 sT
Weight incl. single deck after screen30 t / 33 sT
Weight incl. double deck after screen33,2 t / 36,6 sT
Inlet opening770 x 960 mm 30" x 38"
Hopper
Feed hopper in HB450 and wear lining in HB 450 & 5003,5 m³ / 4,5 yard³
Loading height3200 mm
Loading width (back)2400 mm
Side loading length3450 mm right, 2750 mm left
Wear liningHB 450 welded / HB 500 bottom
Vibrating Feeder & Pre-screen
Vibrating feeder with pre-screen (L x W)3700 mm x 920 mm
Pre-screen scalper (L x W)1200 mm x 920 mm
Screened fraction either in crusher bypass or separately stockpiled (option)
Turnable heavy duty bar for edge protection in inlet
Impact Crusher
Weight of impact crusher (excl. milling beam)8,5 t / 9,4 sT
Inlet opening770 x 960 mm 30" x 38"
Rotor width920 mm
Rotor diameter1100 mm
Rotor weight (excl. bearings)3,2 t / 3,5 sT
Impact aprons2 pcs
Hydraulic release system inlet area via remote control
Hydraulic setting of aprons, turning spindle for fixation of the back stop, spring force adjustments and shimming plates fixation
Standard access to crusher houseright side
Main Conveyor
Main conveyor belt (L x W) & discharge height8100 x 1000 mm (3310 mm)
Main conveyor belt height adjustable at discharge and lowerable mechanism
Main conveyor hydraulic foldable for transport
Tracks
Track-unit: length, total width, track shoe width3310, 2300, 400 mm
2-speed track drive1,1 km/h and 2 km/h
Engine
Engine unit(s)202 kW @ 1500 RPM, 222 kW @ 1800 RPM
Control & Safety
ControlPLC – IP 67 LCD screen 7" & remote control
Smart sequential auto start/stop from remote control
Safety protection with special key system, emergency stops, protected doors during operation
All drive drums and return drums of belt conveyors are greased for life
Feeding, Pre-screen & Crushing
Hopper extensions5 m³ / 6,5 yard³
Screen media pre-screenRange of punched plates, screen plates and zig-zag or blind plate
Stockpiling side belt conveyor from pre-screen (L x W, discharge height)3900 x 500 mm (2595 mm)
Milling beam
Deviation plates
Several quality blow bars
Swiveling arm and hoist to change blow bars
Frequency inverter for crusher drive on e-version
After Screen
Single deck after screen (L x W), incl. oversize, recycling and fines conveyor3100 x 1400 mm
Oversize stockpile conveyor (L x W, discharge height)4400 x 500 mm (2520 mm)
2-deck after screen with oversize, recycling and fines conveyor for closed circuit processing; easily removable via fast connectors
Top deck (L x W)3100 x 1400 mm
Bottom deck (L x W)3100 x 1400 mm
Screen media after screenWire mesh / square mesh / harp screen
Middle fraction stockpile conveyor (L x W, discharge height)6000 x 500 mm (3036 mm)
Fines conveyor (L x W, discharge height)4200 x 1000 mm (3100 mm)
Other Options
Dust suppression system at crusher inlet/outlet or end of main and fines conveyor
Height adjustable magnet separator on main conveyor
Wind sifter (air knife) for oversize fraction
Volumetric belt scale
Radio remote, several options
Fuel filling pump
Central greasing system
Working lights
Telematics system UMTS/GPS
Heating system for engine
Lifting eyes
Transport Dimensions
Transport (L x W x H)10000 x 2550 x 3200 mm
 32'10" x 8'4" x 10'6"
Transport (L x W x H) 1-deck12900 x 2550 x 3200 mm
 42'4" x 8'4" x 10'6"
Transport (L x W x H) 2-deck13260 x 2550 x 3200 mm
 43'6" x 8'4" x 10'6"

Points forts de la performance

Also available in e-drive: full hybrid diesel-electric and plug in version or ZERO-drive: full electric drive without combustion engine onboard
Equipped in closed circuit < 30.000 kg, easy to transport without permit
Due to integrated pre screen, higher crushing capacities and less wear
Vibrating feeder with punched plate pre screen 1.200 mm x 920 mm (4’ x 3’)
Inlet opening (H x W) 770 x 960 mm (30” x 38’’)
Superior rotor diameter 1.100 mm (44”)
Optional 3rd impact panel as milling beam to produce high value end product
Optional single deck after screen 3.100 x 1.400 mm (9’ x 4’)
Optional double deck after screen 3.100 x 1.400 mm (9’ x 4’)
Optional windsifter
Capacity up to 250 tonnes / hour
Standard conventional Load sensing hydraulic system reduces fuel usage by 25%
2 speed track drive
Highest reduction ratio
Superior product shape
Extensive option list to configure to your application

Applications

Limestone and many other low and medium abrasive natural rock
Concrete and landfill recycling
Primary and secondary crushing
Yard clean up
Construction waste
Demolition waste
Quarrying and mining
Gravel
Asphalt
Coal and others

Rendement énergétique

diesel Disel/hydraulic*
*load sensing hydraulic system
28 l/h
electric Diesel/electric
22 l/h
plugin_main Electric plug-in mains
120 kWh

Systèmes d'entraînement disponibles

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Diesel/hydraulique
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Fiche électrique pour le raccordement sur réseau
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Générateur diesel à entraînement électrique
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